Cleanroom injection moulding at the highest level

PRECISION IN THERMOPLAST & SILICONE.
Scroll down

Injection moulding under cleanroom conditions

COMPLEX COMPONENTS. CLEANLY MANUFACTURED.

Whether micro-components with intricate geometries or silicone composite parts: In cleanroom injection moulding, we produce high-precision plastic solutions for single-use sterile products and implants – quickly, cleanly, and reliably. Our validated processes meet the highest standards for dimensional accuracy, biocompatibility, and cleanliness.

With state-of-the-art machinery (fully electric horizontal and vertical) and an experienced team, we guarantee consistently high quality – from small batches to large-scale production.

Thermoplastic injection moulding

IDEAL FOR FUNCTIONAL DISPOSABLE COMPONENTS

We process medical-grade thermoplastics in injection moulds that are maintained in-house and tailored to your requirements.

  • Thin-walled components with tight tolerances
  • Injection-moulded parts from 0.01 g (micro injection moulding) to approx. 120 g
  • Even with challenging flow paths or intricate geometries
  • Gas injection technology (nitrogen) for hollow or stress-relieved areas
  • Combination of thermoplastic and metal using insert moulding

All processes are carried out under cleanroom conditions – with statistically validated process control and complete batch documentation.

Micro injection moulding

COMPONENTS FROM 0.01 G – FULLY AUTOMATED IN A CLEANROOM
We manufacture the smallest components using specialized screw geometries and high-precision tooling. We also produce micro-parts with complex undercuts or material combinations reliably in series production.
  • Production exclusively in a cleanroom
  • Tools developed and manufactured in-house
  • Tight dimensional tolerances through precise moulding technology
  • Ideal for diagnostics, interventional procedures, and minimally invasive applications

Composite injection moulding & inserts

FUNCTIONALITY THROUGH CONNECTION

We integrate metal or plastic inserts directly into the injection moulding process – for stable, leak-proof, and functional assemblies.

  • Cannulas, tubes, connectors, wire clips, or catheter tubing
  • Overmoulding with thermoplastic or LSR
  • Ideal for hybrid components or connecting parts
  • High dimensional accuracy thanks to precise automated insertion

Combination with extruded parts (e.g., tubing) is also possible – for customised, ready-to-assemble components from a single source.

Silicone injection moulding (LSR)

SOFT. BIOCOMPATIBLE. PRECISE.

We process liquid silicone rubber (LSR) using two-component injection moulding – on horizontal and vertical machines, precisely tailored to your component geometry.

  • Moulded parts from 0.05g to 25g
  • Composite parts with thermoplastic or metal possible
  • Thin-walled geometries down to 0.2mm achievable
  • Fully automated demoulding and integrated process control
  • Ideal for flexible membranes, seals, valves, or soft-grip elements